R-SERIES WELD HEADS

Models 427A, 428A, 429A


Orbital Weld Heads for Fusion/Filler Welding of Tube and Pipe

Use with Tubemaster Model 514A Power Source

Precision Tools for Precise, Repeatable Welds

The R-Head series of weld Heads are easy-to-operate tools for welding pipe.  Three standard models cover pipe sizes 12.7mm to 168mm OD (0.5"  to 6.625").  A mechanical arc length control device compensates for out-of-round pipe.  The basic weld Heads can be used for fusion welding applications.  Filler wire feed modules are optionally available for all models.

The Second Generation design provides continuously adjustable clamping - no need to interchange components when changing pipe sizes.

R-Heads clamp only on one side of the weld joint, allowing use for pipe-to-fitting welds.

Used with all all Tubemaster and Pipemaster models, these weld heads improve productivity by increasing duty cycle, reducing repair rates and producing welds of consistent quality.

MOUNTING
The Weld Head mounts entirely on one side of the joint, allowing use on pipe-to-pipe and pipe-to-fitting welds.

 

Process: GTAW, TIG
   

Weld Head Type:

Enclosed arc.  Torch rotates around tube.  Weld Head body remains stationary.
   
Pipe/Tube Size Range:

R-1: 12.7mm - 38.1mm (0.5" - 1.5" ) OD
R-2: 33.4mm - 88.9mm (1.315" - 3.5") OD
R-3: 88.9mm - 168.3mm (3.5" - 6.625") OD

   

Functions:

Tungsten rotation, Mechanical arc gap control, Filler wire feeder
   
Features:
  • Water-cooled torch uses standard expendables
  • Full range adjustable clamping eliminates separate components
  • Mechanical arc length control compensates for out-of-round pipe
  • Push-button clutch for rapid cable unwind at weld completion
  • Lever activated clamp with micrometer fine adjustment accommodates variation in pipe OD
  • Heat tolerant steel bearings & chain drive
  • Waterproof storage case for weld head

Options:

  • Filler Wire feed modules
  • Socket (fillet) welding kit for angle torch applications
  • Extension cables
  • Trailing Gas Shield for welding reactive metals
  • Dual Head Switcher allows two heads to be used alternately for high duty cycle
Applications:
  • Aerospace
  • Heat Exchangers
  • Pharmaceutical
  • Power Generation
  • Hight Purity/Sanitary
  • Chemical
  • Food Process/Dairy
  • Process Pipe
WELD HEAD/CONTROLLERS SPECIFICATIONS
Weld Head
R-1 Head
R-2 Head
R-3 Head
Pipe Size Range

13mm-38mm
(0.5"-1.5")

33mm-90mm
(1.315"-3.5")

90mm-168mm
(3.5"-6.625")

Basic Head
Max. Rotation Speed

Arc Length Control

Torch Rating

 
4.0 rpm

Mechanical

200 Amps @ 100% Duty Cycle

 
1.5rpm

Mechanical

200 Amps @ 100% Duty Cycle

 
0.6rpm

Mechanical

200 Amps @ 100% Duty Cycle

Filler Wire Module
Wire Size

Max. Speed Capability

Spool Size

 
0.8mm (.030")

190cm/min (75ipm)

0.16kg (0.35 lbs.)

 
0.8mm (0.030")

190cm/min (75ipm)

0.16kg (0.35 lbs.)

 
0.8mm (0.030")

190cm/min (75ipm)

0.16kg (0.35 lbs.)

Cable Lengths 8m (25') Standard 8m (25') Standard 8m (25') Standard
Head Weights 3.9kg (8.5 lbs.) 5.4kg (12 lbs.) 9.0kg (20 lbs.)
Axial Clearance (Torch to C/L to Rear Extremity) 12.7cm (5.0") 12.7cm (5.0") 12.7cm (5.0")
Axial Clearance (Torch C/L to Front Extremity) 1cm (0.41") 1cm (0.41") 1cm (0.41")
Width 14.0cm (5.5") 19.1cm (7.5") 28.0cm (11.0")
Radial Clearance Requirement [14cm (5.5") - Pipe OD] / 2 = Radial Clearance [19.1cm (7.5") - Pipe OD] / 2 = Radial Clearance [28cm (11.0") - Pipe OD] / 2 = Radial Clearance
Use With
Tubemaster Model 514A

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